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JUNDA, a trusted manufacturer of e-bike lithium battery packs, specializes in high-performance solutions for global brands. With over a decade of industry experience, we provide customizable battery packs in 36V, 48V, and 52V, featuring Samsung, LG, and tier-1 Chinese cells. Rely on JUNDA for certified, cost-effective power solutions—engineered to meet your technical and branding needs.
At JUNDA, we offer our global partners high-quality, customizable e-bike battery packs, including 36V, 48V, and 52V models in popular case styles like Hailong, Dorado, Rear Rack, and more—ready to meet your technical and branding needs.
At JUNDA, we specialize in delivering fully customized lithium battery solutions tailored to your e-bike systems and branding needs. From cell configuration to packaging, our experienced team and modern facilities ensure precision, safety, and global compliance. Here’s how we support your projects:
Battery Pack Design: Voltage, capacity, layout, and case type to match your bike frame and motor.
BMS Customization: Smart BMS setup, Bluetooth options, protection logic, and app integration.
Cell Selection: Samsung, LG, or Tier-1 Chinese cells—based on your power and budget goals.
Casing Options: Hailong, Dorado, Rear Rack, Triangle, or fully hidden in-frame battery cases.
Logo & Packaging: Private labeling, barcode, QR code, and branded packaging support.
Prototype & Testing: Pre-production samples with performance validation and certification.
Certifications & Compliance: UN38.3, MSDS, CE, RoHS, optional UL2271 documentation.
Shipping & Logistics: Export-ready packaging and overseas warehouse fulfillment options.
At JUNDA, we’re more than a battery pack manufacturer. Our dedication to safety, customization, and technical excellence sets us apart in the e-bike power supply industry. Explore what makes our service different:
We help you turn ideas into reality with professional 3D design services—ensuring your custom battery fits your bike perfectly before production begins.
Standard battery samples are ready to ship in just 3 days, so you can accelerate your testing and product development.
We offer ready-to-ship inventory in the USA, Poland, and Canada—cutting delivery times and saving logistics costs.
Our experienced engineers and project managers provide end-to-end support—from technical consultation to certification guidance, documentation, and after-sales.
As specialists in lithium battery solutions for e-mobility, we are committed to delivering quality, safety, and performance in every pack. With over a decade of export experience, JUNDA supports global brands, distributors, and OEMs with reliable battery packs built for real-world use.
Customer-Centric Engineering
Every battery pack is tailored to your project’s needs—voltage, capacity, case type, BMS logic, and branding—ensuring full system compatibility and user satisfaction.
Smart, Future-Ready Technology
From smart BMS with Bluetooth monitoring to custom power management settings, our batteries are ready to meet the evolving demands of modern e-bike systems.
Reliable Manufacturing Excellence
With 7 production lines, strict quality control, and global certifications (UN38.3, CE, UL2271), we deliver products that meet international standards—batch after batch.
Competitive OEM Pricing
We combine stable supply chains and efficient production to offer cost-effective battery solutions—without compromising on quality or safety.
We’ve compiled the most frequently asked questions about our lithium battery packs for e-bikes. If you have additional questions, feel free to contact us directly—we’re here to support your project.
We provide a wide range of battery types including Hailong, Rear Rack, Dorado, Triangle, and Hidden batteries, available in 36V, 48V, and 52V configurations.
Absolutely. We offer full OEM/ODM customization, including voltage, capacity, cell brand, BMS configuration, casing, labeling, and packaging.
All of our batteries are certified for export with UN38.3, MSDS, CE, and RoHS. Optional UL2271 is available for North American markets.
With proper usage and quality cell selection (Samsung, LG, etc.), our battery packs typically last 800–1000 cycles under normal conditions.
Yes, we provide Bluetooth-enabled smart BMS options that support mobile app monitoring, fault diagnostics, and cycle tracking.
For standard models, samples can be delivered in as fast as 3 days. Custom samples usually take 7–10 days depending on complexity.
Yes. We have warehouse inventory available in the USA, Poland, and Canada to support faster shipping and local delivery.
Our standard MOQ is 50 pcs for custom battery packs. For stocked models, lower quantities can be negotiated.
Yes, we supply compatible packs for popular models, ideal for repair shops and aftermarket channels.
Tell us about your motor voltage, controller, frame type, and range expectations—we’ll help you choose or design the best battery pack.
Yes. We provide wiring diagrams, 3D battery drawings, and engineer consultation as part of our OEM service.
We follow strict quality control protocols, including cell matching, aging tests, and certification checks. Every pack is inspected before shipment.
Advanced production lines for certified, high-performance lithium battery packs
Power your electric mobility projects with our certified lithium battery packs, tailored for e-bikes, scooters, and light electric vehicles. This guide introduces our product strengths—designed to meet the unique demands of OEM brands, distributors, service centers, and assembly plants worldwide.
We are committed to helping you make informed sourcing decisions by providing expert insights, technical support, and customizable solutions that align with your performance, safety, and compliance needs.
Enjoy a seamless procurement experience with JUNDA, where every battery pack is engineered for long-lasting performance, smart integration, and international shipping readiness—backed by over 10 years of battery manufacturing excellence.
Lithium-ion batteries are the cornerstone of modern eBikes, offering high energy density, lightweight design, and long cycle life. They operate by moving lithium ions between the anode and cathode during charge and discharge cycles, providing efficient and reliable power for various eBike applications.
The production of lithium-ion batteries involves several critical steps:
Understanding different eBike battery types is essential when designing, repairing, or sourcing battery packs for specific bicycle models. Each casing style serves a unique purpose based on motor power, bike geometry, and target market. At JUNDA, we offer a wide range of battery casings and configurations to meet OEM and aftermarket needs.
Battery Type | Voltage | Capacity Range (Ah) | Suitable eBike Types | Key Features |
---|---|---|---|---|
Hailong Battery Pack | 36V / 48V / 52V | 10–20 | Mountain, Commuter, Hybrid | Frame-mounted, widely used, easy to install |
Rear Rack Battery | 36V / 48V | 12–20 | City, Cargo, Step-through | Mounted on rear rack, integrates with lights |
Triangle Pack Battery | 48V / 52V | 15–30 | Off-road, Full Suspension | Fits in frame triangle, ideal for long range |
Folding eBike Battery | 36V / 48V | 8–12 | Folding, Portable | Compact design, lightweight and travel-friendly |
Silver Fish Battery | 36V / 48V | 10–16 | Older commuter bikes, conversion kits | Classic design, economical |
Kettle Battery | 36V / 48V | 8–12 | Minimalist, Road or Touring | Hidden inside a bottle-shaped case, stealthy |
Reention eBike Battery | 36V / 48V / 52V | 10–17.5 | Urban, Hybrid, Branded OEM Bikes | Tube-integrated, waterproof, secure locking |
Hidden Battery | 36V / 48V | 10–15 | Integrated frame, OEM builds | Invisible when mounted, customized mold |
Fuel Tank Battery | 48V / 52V | 15–25 | Fat tire, Retro, Café Racer | Motorcycle-style design, heavy-duty |
Polly Battery Pack | 36V / 48V | 10–18 | Commuter, Light Utility | Flat and wide casing, sturdy mount |
“The Most Versatile Option for City & Mountain Bikes”
Hailong is one of the most commonly used battery enclosures in the market. Mounted on the bike frame’s down tube, it offers a good balance of capacity, accessibility, and weight distribution.
Best For:
City commuter bikes
Mid-range mountain bikes
DIY conversion kits
Specs Available:
36V / 48V / 52V | 10Ah – 20Ah | 18650 / 21700 cell options
Popular variants: Hailong-1, Hailong-2, Hailong MAX, HL-G56
“Tailored for Step-Through and Utility Bikes”
Designed to mount above the rear wheel, these battery packs are ideal for riders who prefer a lower step-through frame or need extra space inside the main triangle.
Best For:
Dutch-style city bikes
Cargo and delivery eBikes
Women’s step-through frames
36V / 48V | 10Ah – 18Ah
Often combined with integrated rear lights or carriers.
“Sleek Integration for Mid- to High-End Frames”
These side-release or tube-integrated packs are often found in branded OEM bikes. They slide into custom frame tubing, offering excellent waterproofing and anti-theft performance.
Best For:
Branded city and touring eBikes
Mid-to-high-end electric hybrids
Custom frame designs
Specs Available:
36V / 48V / 52V | 10Ah – 17.5Ah
Supports CANBus / Smart BMS
“Max Capacity for Full Suspension & Long-Range Builds”
Triangle packs fit into the inner triangle of mountain or fat tire bikes, maximizing available space while offering high-capacity setups.
Best For:
Endurance/off-road mountain bikes
Hunting or utility bikes
High-powered mid-drive systems
Specs Available:
48V / 52V | 15Ah – 30Ah
Custom layout and waterproof bags available.
“Compact and Lightweight for Urban Riders”
Smaller in size and easier to remove, folding eBike batteries prioritize portability and simplicity. Often hidden within the seat tube or center beam.
Best For:
Folding bikes
Lightweight travel or commuter eBikes
Rental fleets
Specs Available:
36V / 48V | 7Ah – 12Ah
Support quick charging and compact chargers.
“Classic Rear-Mount Solution for Budget Builds”
Known for its rectangular shape and cost-effectiveness, the Silver Fish battery remains a popular option for entry-level eBikes and retrofit kits.
Best For:
Budget city bikes
Older eBike models
Rear rack conversion kits
Specs Available:
36V / 48V | 10Ah – 16Ah
Rear-mounted with docking rail, widely compatible and economical.
“Bottle-Shaped Batteries That Disappear into Your Frame”
Also called bottle batteries, these units are disguised as water bottles and mounted in traditional bottle cage positions for maximum stealth.
Best For:
Road and gravel bikes
Lightweight touring eBikes
Riders who prefer minimalist designs
Specs Available:
36V / 48V | 8Ah – 12Ah
Stealth-style, easily removable, ideal for compact urban builds.
“Flat and Sturdy for Urban Utility”
Polly batteries feature a wide, stable casing designed for urban bikes that demand reliability and strong mounting support. They’re often used in utility or delivery eBikes where vibration resistance and space efficiency matter.
Best For:
Commuter bikes
Utility or delivery eBikes
Fleet or logistics-focused models
Specs Available:
36V / 48V | 10Ah – 18Ah
Flat base design, strong rail mount, ideal for rear or down tube installation.
“Fully Integrated Power, Invisible from the Outside”
Hidden batteries are mold-customized to fit inside frame tubing, allowing brands to deliver sleek, seamless bike designs with no visible battery packs.
Best For:
OEM frame-integrated builds
High-end commuter or hybrid bikes
Design-focused premium eBikes
Specs Available:
36V / 48V | 10Ah – 15Ah
Internal frame integration, often paired with custom mold or CAD designs.
“Motorcycle-Like Power for Fat Tire and Retro Rides”
These high-capacity packs sit atop the top tube, mimicking motorcycle fuel tanks. Ideal for high-performance or stylistic builds that demand endurance and power.
Best For:
Fat tire eBikes
Retro café racer builds
Off-road adventure or hunting bikes
Specs Available:
48V / 52V | 15Ah – 25Ah
Heavy-duty casing, large cell capacity, designed for 750W–1500W motors.
We also support custom-designed packs based on your frame CAD files or 3D samples, with custom molds for integrated tube batteries, hidden seat-post batteries, or side-snap release formats.
Whether you’re building for speed, comfort, cargo, or off-road, JUNDA’s battery formats and casing options give you the flexibility to design the ideal solution for your eBike platform.
Need help choosing the best battery style for your bike model? Let’s talk. We provide tailored recommendations based on your motor spec, frame layout, and capacity goals.
At Hele Titanium, we specialize in converting raw titanium into superior titanium anodes, embodying our dedication to excellence and quality. Our refined production process guarantees anodes that surpass industry standards in electrocatalytic efficiency and corrosion resistance. Here is a detailed exploration of our anode production methodology:
We begin by sourcing brand-name 18650 or 21700 lithium-ion cells (Samsung, LG, or high-quality Chinese cells). Each cell is tested and sorted by voltage and capacity, ensuring balance and consistency across the entire pack. Accurate matching for internal resistance and capacity Prevents early failure or imbalance during use
Using automatic spot welding machines, cells are connected into series-parallel configurations using nickel strips. This step is critical to forming the correct voltage and capacity of the final pack (e.g., 36V 15Ah, 48V 20Ah). Consistent welds minimize heat damage Reinforced weld points ensure vibration resistance
We install and program the Battery Management System (BMS), which protects against overcharge, over-discharge, short-circuit, overcurrent, and temperature anomalies. Optional Smart BMS with Bluetooth and app support Custom firmware configuration based on client requirements
Battery cells are enclosed within robust plastic, aluminum, or customized molded housings such as Hailong, Dorado, Triangle, or Rear Rack styles. Foam and insulation are added for shock and heat protection. Supports IP-rated waterproofing Branding, labeling, and barcode tagging applied at this stage
Packs are charged and discharged multiple times using programmable equipment to simulate real-world usage. This stabilizes internal chemistry and allows for early fault detection. Verifies pack integrity under load Filters out defective units before shipment
Each pack undergoes full testing for voltage, protection circuit performance, physical durability, and temperature behavior under working load. UN38.3 transport testing MSDS + CE + RoHS verification Optional UL2271-compliant testing on request
Battery packs are carefully packed using anti-static materials, foam-injected cartons, and UN-certified DG shipping boxes. All necessary documentation is included for customs clearance and air/sea transport. Overseas stock available in Poland, USA, and Canada Flexible MOQ and fast sample delivery (3–7 days)
Choosing JUNDA means partnering with a manufacturer that puts precision, safety, and service first. From material selection to final shipment, we are committed to delivering dependable battery solutions that support your success in the e-mobility market.
At JUNDA, we understand that every eBike project is different—whether you’re an OEM brand, an assembly plant, or a repair-focused distributor. That’s why we offer full customization capabilities to create battery packs tailored to your technical, branding, and regulatory needs.
Our expert team collaborates closely with clients to deliver battery solutions in a wide range of form factors, BMS configurations, and branding options.
We offer a variety of casing types to match your bike frame, installation method, and usage environment:
Hailong Series: Most common for frame-mounted eBikes
Dorado / Reention: Tube-integrated or side-release solutions
Rear Rack Batteries: Ideal for city, cargo, or step-through bikes
Triangle Packs: Fits within frame triangle for off-road or high-capacity models
Custom Molded Packs: Based on your CAD or 3D designs
We support detailed technical customization to match your motor, controller, or power goals:
Voltage Options: 24V, 36V, 48V, 52V
Capacity Range: 8Ah to 25Ah+ (depending on cell type and size)
Cell Brands: Samsung, LG, Lishen, CATL, etc.
Cell Format: 18650 or 21700
BMS Settings: Custom overcurrent, low-voltage cut-off, temperature limits
Smart BMS: Bluetooth, mobile app access, CANBus/RS485 available
We also help clients elevate their brand image and sales packaging with private-label support:
Logo printing on housing
Barcode & QR label application
Custom color casings (MOQ applies)
Branded cartons and gift boxes for retail-ready batteries
Firmware customization with brand-specific naming
Tailored battery packs allow you to:
Fit your bike perfectly without frame modifications
Optimize battery life based on terrain and riding conditions
Comply with country-specific regulations
Offer a differentiated product to your local market
Build customer trust through branded, certified packs
With years of experience supporting OEMs and solution providers across North America, Europe, and Southeast Asia, JUNDA is your trusted partner for flexible and high-quality battery customization.
Let’s create a battery pack that powers your unique ideas.
eBike battery pricing can vary significantly depending on the cell brand, configuration, casing type, certifications, and customization level. As a professional lithium battery supplier, JUNDA is committed to helping buyers understand what drives battery cost — so you can make informed, efficient purchasing decisions.
The battery cell is the most critical cost component. Premium brands like Samsung and LG come at a higher price but offer longer cycle life and better consistency. Chinese top-tier cells (such as CATL or Lishen) provide a good balance between cost and performance.
Common Cell Types: 18650 / 21700
Influence on Price: Up to 50–60% of total pack cost
Cell Sorting & Matching: Extra cost for consistency improves safety and longevity
Battery packs are priced by their voltage and amp-hour capacity (e.g. 48V 15Ah vs 48V 20Ah). Larger capacity = more cells = higher price.
Popular Configs: 36V 13Ah / 48V 15Ah / 52V 20Ah
More cells = more power, weight, and heat control needs
Internal layout and complexity can affect spot welding labor time
Some casing molds like Hailong or Dorado are standard and cost-effective, while custom-molded or integrated frame batteries are more expensive due to tooling and assembly complexity.
BMS Options: Basic protection vs Smart BMS with Bluetooth/App
Special features like water-resistance, rail lock, or lighting raise cost
If you require full documentation (UN38.3, MSDS, CE, RoHS, UL2271), the batteries must undergo additional testing and reporting — often increasing cost.
Mandatory for customs clearance and overseas air freight
Full test reports and labels may be bundled or optional
Export shipping adds to the landed cost. Dangerous goods (DG) certification, UN-marked packaging, and air/sea freight fees all contribute.
Stock batteries shipped in bulk = lower cost
Express samples, branded cartons, and regional warehouses = added value
We provide competitive pricing based on:
Transparent bill of materials (BOM)
Real-time lithium cell market pricing
Flexible quotes based on MOQ and customization
Logistics optimization for North America, EU, and Southeast Asia
📩 Share your battery configuration or drawing — we’ll send a quote within 24 hours.
Certified battery packs are essential for international shipping, product compliance, and end-user safety. Whether you’re an OEM brand, importer, or service provider, choosing batteries with the right certifications helps you avoid customs delays, reduce liability, and protect your customers.
Here’s a breakdown of the key certifications every eBike battery should have—especially for markets in the EU, North America, and global transit routes:
✅ UN38.3 (United Nations Transportation Standard): Ensures that lithium batteries can be safely transported by air, sea, or land. Batteries are tested for shock, thermal exposure, overcharge, and impact.
✅ CE Marking: Required for selling batteries in Europe. It confirms the product complies with European safety, health, and environmental protection standards.
✅ RoHS (Restriction of Hazardous Substances): Verifies that the battery components do not contain dangerous materials like lead, cadmium, or mercury—important for sustainable and safe products.
✅ MSDS (Material Safety Data Sheet): Mandatory for customs clearance and warehouse storage. It provides details on chemical composition, handling, and fire response.
✅ UL2271 (Optional for North America): A U.S.-based certification focused on battery packs used in light electric vehicles. Often requested by high-end brands and U.S. importers.
These certifications not only ensure the safe use and transportation of eBike batteries, but also build trust with buyers, regulators, and insurers. At JUNDA, all of our battery packs are tested and shipped with valid UN38.3 and MSDS documents, and we support CE, RoHS, and UL2271 upon request.
eBike battery packs are high-value components that require careful handling, proper maintenance, and responsible disposal to ensure long-term performance and environmental safety. Whether you’re a distributor, service center, or OEM brand, understanding how to maintain and recycle lithium-ion batteries is key to extending product life and building a sustainable supply chain.
Regular Charging: Avoid fully depleting the battery. Keep it between 20%–80% for everyday use to maximize cycle life.
Storage Tips: Store in a cool, dry environment (10–25°C). If not in use for more than 1 month, recharge to 50–60% every 2–3 months.
Temperature Control: Avoid exposure to extreme temperatures. High heat accelerates degradation; extreme cold reduces capacity.
Moisture Prevention: Never submerge battery packs. Always ensure housings and ports are properly sealed.
Connection Safety: Use correct chargers. Don’t bypass BMS protection, and avoid high current charging if not supported.
Physical Protection: Avoid impacts or drops. Cracked housings can cause internal damage and fire risk.
Cleaning: Wipe with a dry cloth. Never use water, chemicals, or abrasives to clean the battery shell or contacts.
Lithium-ion eBike batteries typically last 500–800 cycles depending on usage and care. Here’s how to handle end-of-life packs:
Performance Signs: Replace if voltage drops rapidly, charge times change, or capacity drops below 70%.
Safe Removal: Disconnect the battery fully, isolate terminals, and pack in an anti-static bag if shipping or discarding.
Recycling Partners: Work with certified lithium battery recycling services in your region (EU/US: follow WEEE, EPA, or local DG disposal laws).
Reuse for Second-Life Applications: Some modules can be repurposed in low-voltage storage or e-scooter applications.
A smart after-sales service plan not only extends battery value but also reduces waste. At JUNDA, we support:
Modular replacement programs (cells + BMS)
Local repair partner collaboration
Technical support for diagnostics and repair
End-of-life documentation and DG-certified packaging
Proper care = longer battery life = fewer replacements = better sustainability.
Want a recommended care sheet to include with your products? We can customize it for your brand.
When sourcing eBike battery packs for your project or product line, it’s essential to choose a supplier that not only understands lithium-ion technology, but also supports customization, global compliance, and long-term performance.
At JUNDA, we go beyond just battery assembly. With years of experience serving OEM brands, distributors, and service providers across North America, Europe, and Southeast Asia, we offer:
Flexible voltage & capacity configurations (36V / 48V / 52V)
Smart BMS integration, Bluetooth connectivity, and diagnostics
Certified solutions with UN38.3, MSDS, CE, RoHS, and UL2271 options
Overseas stock and efficient export logistics from China to your warehouse
Whether you’re launching a new eBike model, replacing battery packs for aftermarket support, or scaling your business with branded products, we’re here to power your success.
Let’s build your perfect battery solution — safely, efficiently, and globally.
Tell us what you need—we’ll respond with a solution, price, and lead time.