Junda eBike Battery

JUNDA, a trusted manufacturer of e-bike lithium battery packs, specializes in high-performance solutions for global brands. With over a decade of industry experience, we provide customizable battery packs in 36V, 48V, and 52V, featuring Samsung, LG, and tier-1 Chinese cells. Rely on JUNDA for certified, cost-effective power solutions—engineered to meet your technical and branding needs.

Explore Our eBike Batteries

At JUNDA, we offer our global partners high-quality, customizable e-bike battery packs, including 36V, 48V, and 52V models in popular case styles like Hailong, Dorado, Rear Rack, and more—ready to meet your technical and branding needs.

Polly Battery Pack

A compact and lightweight battery pack designed for urban commuter bikes. Polly batteries are easy to mount on the down tube and offer reliable performance for daily rides.

Rear Rack Battery

This battery is mounted on the rear cargo rack and offers high capacity for city bikes and step-through frames. Ideal for riders who prefer easy access and balanced weight distribution.

Hailong Battery Pack

One of the most popular case styles in the e-bike industry. Hailong batteries are sleek, durable, and compatible with most down-tube mounted e-bikes. Available in various voltages and capacities.

Folding eBike Battery

Specially designed for folding electric bikes. These batteries are compact, lightweight, and easy to remove—perfect for portable and space-saving mobility solutions.

Triangle Pack Battery

Custom-shaped battery packs that fit neatly into the triangular space of the bike frame. Triangle packs are ideal for mountain and cargo bikes needing higher power and stability.

Silver Fish Battery

A classic battery type with a side-slide design, often used in traditional city e-bikes. Known for its high capacity and easy replacement in aftermarket and older models.

Kettle Battery

Also known as bottle-style batteries, these units are shaped like water bottles and mount on the seat tube. Ideal for lightweight and stealthy city bikes with minimal visual impact.

Reention eBike Battery

High-quality battery cases from Reention, including the popular Dorado series. Widely used by OEM brands for their modular design, easy integration, and compatibility with smart BMS systems.

Hidden Battery

Built-in batteries designed to be concealed inside the bike frame. Perfect for premium and custom e-bike designs that require a sleek, minimalist appearance.

Fuel Tank Battery

With a design resembling a motorcycle fuel tank, this battery adds a bold, retro look while offering large capacity. Ideal for cruiser-style or vintage-inspired electric bikes.

Customized Battery Solutions for Your eBike Projects

At JUNDA, we specialize in delivering fully customized lithium battery solutions tailored to your e-bike systems and branding needs. From cell configuration to packaging, our experienced team and modern facilities ensure precision, safety, and global compliance. Here’s how we support your projects:

  • Battery Pack Design: Voltage, capacity, layout, and case type to match your bike frame and motor.

  • BMS Customization: Smart BMS setup, Bluetooth options, protection logic, and app integration.

  • Cell Selection: Samsung, LG, or Tier-1 Chinese cells—based on your power and budget goals.

  • Casing Options: Hailong, Dorado, Rear Rack, Triangle, or fully hidden in-frame battery cases.

  • Logo & Packaging: Private labeling, barcode, QR code, and branded packaging support.

  • Prototype & Testing: Pre-production samples with performance validation and certification.

  • Certifications & Compliance: UN38.3, MSDS, CE, RoHS, optional UL2271 documentation.

  • Shipping & Logistics: Export-ready packaging and overseas warehouse fulfillment options.

More Than Just a Battery Supplier

At JUNDA, we’re more than a battery pack manufacturer. Our dedication to safety, customization, and technical excellence sets us apart in the e-bike power supply industry. Explore what makes our service different:

3D Design Support

We help you turn ideas into reality with professional 3D design services—ensuring your custom battery fits your bike perfectly before production begins.

Person welding battery cells with sparks flying

Rapid Sample Delivery

Standard battery samples are ready to ship in just 3 days, so you can accelerate your testing and product development.

Overseas Warehousing

We offer ready-to-ship inventory in the USA, Poland, and Canada—cutting delivery times and saving logistics costs.

Customer service team working with headsets

Full-Service Support

Our experienced engineers and project managers provide end-to-end support—from technical consultation to certification guidance, documentation, and after-sales.

Why Choose eBike Batteries from JUNDA?

As specialists in lithium battery solutions for e-mobility, we are committed to delivering quality, safety, and performance in every pack. With over a decade of export experience, JUNDA supports global brands, distributors, and OEMs with reliable battery packs built for real-world use.

  • Customer-Centric Engineering
    Every battery pack is tailored to your project’s needs—voltage, capacity, case type, BMS logic, and branding—ensuring full system compatibility and user satisfaction.

  • Smart, Future-Ready Technology
    From smart BMS with Bluetooth monitoring to custom power management settings, our batteries are ready to meet the evolving demands of modern e-bike systems.

  • Reliable Manufacturing Excellence
    With 7 production lines, strict quality control, and global certifications (UN38.3, CE, UL2271), we deliver products that meet international standards—batch after batch.

  • Competitive OEM Pricing
    We combine stable supply chains and efficient production to offer cost-effective battery solutions—without compromising on quality or safety.

FAQs About eBike Batteries

We’ve compiled the most frequently asked questions about our lithium battery packs for e-bikes. If you have additional questions, feel free to contact us directly—we’re here to support your project.

What types of eBike batteries do you offer?

We provide a wide range of battery types including Hailong, Rear Rack, Dorado, Triangle, and Hidden batteries, available in 36V, 48V, and 52V configurations.

Absolutely. We offer full OEM/ODM customization, including voltage, capacity, cell brand, BMS configuration, casing, labeling, and packaging.

All of our batteries are certified for export with UN38.3, MSDS, CE, and RoHS. Optional UL2271 is available for North American markets.

With proper usage and quality cell selection (Samsung, LG, etc.), our battery packs typically last 800–1000 cycles under normal conditions.

Yes, we provide Bluetooth-enabled smart BMS options that support mobile app monitoring, fault diagnostics, and cycle tracking.

For standard models, samples can be delivered in as fast as 3 days. Custom samples usually take 7–10 days depending on complexity.

Do you have overseas stock or warehouse support?

Yes. We have warehouse inventory available in the USA, Poland, and Canada to support faster shipping and local delivery.

Our standard MOQ is 50 pcs for custom battery packs. For stocked models, lower quantities can be negotiated.

Yes, we supply compatible packs for popular models, ideal for repair shops and aftermarket channels.

Tell us about your motor voltage, controller, frame type, and range expectations—we’ll help you choose or design the best battery pack.

Yes. We provide wiring diagrams, 3D battery drawings, and engineer consultation as part of our OEM service.

We follow strict quality control protocols, including cell matching, aging tests, and certification checks. Every pack is inspected before shipment.

E-Bike Battery Manufacturing Process

Advanced production lines for certified, high-performance lithium battery packs

3D design
Raw Materials
Assembling cells
Welding Packs of Cells
Assembling Packs of Cells
Aging & Testing
Packaging
Work Shop
Lithium battery intelligent automatic equalizer
Cell Tester
Dc power supply
Dc power supply

ISO 9001

Dangerous Goods

MSDS

CE

IEC

RoHs

UN38.3

Comprehensive Guide to Purchasing eBike Batteries

Power your electric mobility projects with our certified lithium battery packs, tailored for e-bikes, scooters, and light electric vehicles. This guide introduces our product strengths—designed to meet the unique demands of OEM brands, distributors, service centers, and assembly plants worldwide.

We are committed to helping you make informed sourcing decisions by providing expert insights, technical support, and customizable solutions that align with your performance, safety, and compliance needs.

Enjoy a seamless procurement experience with JUNDA, where every battery pack is engineered for long-lasting performance, smart integration, and international shipping readiness—backed by over 10 years of battery manufacturing excellence.

Table of Contents

Unit 1

What Are Lithium-Ion Batteries and How Do They Work?

Lithium-ion batteries are the cornerstone of modern eBikes, offering high energy density, lightweight design, and long cycle life. They operate by moving lithium ions between the anode and cathode during charge and discharge cycles, providing efficient and reliable power for various eBike applications.

Unit 2

What Is the Manufacturing Process for Lithium-Ion Batteries?

The production of lithium-ion batteries involves several critical steps:

  • Slurry Preparation: Mixing active materials with binders and solvents to create a uniform slurry
  • Coating and Calendering: Applying the slurry onto metal foils and compressing to achieve desired thickness.
  • Slitting: Cutting the coated electrodes into appropriate sizes.
  • Cell Assembly: Stacking or winding electrodes with separators.
  • Electrolyte Filling and Sealing: Injecting electrolyte and sealing the cells.
  • Formation and Aging: Charging and discharging cells to stabilize performance.
  • Module and Pack Assembly: Grouping cells into modules and integrating into battery packs.
Unit 3

What Battery Types Are Available for eBikes – and Which Bikes Are They Made For?

Understanding different eBike battery types is essential when designing, repairing, or sourcing battery packs for specific bicycle models. Each casing style serves a unique purpose based on motor power, bike geometry, and target market. At JUNDA, we offer a wide range of battery casings and configurations to meet OEM and aftermarket needs.

 
Battery Type Voltage Capacity Range (Ah) Suitable eBike Types Key Features
Hailong Battery Pack 36V / 48V / 52V 10–20 Mountain, Commuter, Hybrid Frame-mounted, widely used, easy to install
Rear Rack Battery 36V / 48V 12–20 City, Cargo, Step-through Mounted on rear rack, integrates with lights
Triangle Pack Battery 48V / 52V 15–30 Off-road, Full Suspension Fits in frame triangle, ideal for long range
Folding eBike Battery 36V / 48V 8–12 Folding, Portable Compact design, lightweight and travel-friendly
Silver Fish Battery 36V / 48V 10–16 Older commuter bikes, conversion kits Classic design, economical
Kettle Battery 36V / 48V 8–12 Minimalist, Road or Touring Hidden inside a bottle-shaped case, stealthy
Reention eBike Battery 36V / 48V / 52V 10–17.5 Urban, Hybrid, Branded OEM Bikes Tube-integrated, waterproof, secure locking
Hidden Battery 36V / 48V 10–15 Integrated frame, OEM builds Invisible when mounted, customized mold
Fuel Tank Battery 48V / 52V 15–25 Fat tire, Retro, Café Racer Motorcycle-style design, heavy-duty
Polly Battery Pack 36V / 48V 10–18 Commuter, Light Utility Flat and wide casing, sturdy mount

🔋 Hailong Battery Packs

“The Most Versatile Option for City & Mountain Bikes”

Hailong is one of the most commonly used battery enclosures in the market. Mounted on the bike frame’s down tube, it offers a good balance of capacity, accessibility, and weight distribution.

Best For:

  • City commuter bikes

  • Mid-range mountain bikes

  • DIY conversion kits

Specs Available:
36V / 48V / 52V | 10Ah – 20Ah | 18650 / 21700 cell options
Popular variants: Hailong-1, Hailong-2, Hailong MAX, HL-G56

🔋 Rear Rack Battery Packs

“Tailored for Step-Through and Utility Bikes”

Designed to mount above the rear wheel, these battery packs are ideal for riders who prefer a lower step-through frame or need extra space inside the main triangle.

Best For:

  • Dutch-style city bikes

  • Cargo and delivery eBikes

  • Women’s step-through frames

Specs Available:

36V / 48V | 10Ah – 18Ah
Often combined with integrated rear lights or carriers.

🔋 Dorado / Reention Battery Packs

“Sleek Integration for Mid- to High-End Frames”

These side-release or tube-integrated packs are often found in branded OEM bikes. They slide into custom frame tubing, offering excellent waterproofing and anti-theft performance.

Best For:

  • Branded city and touring eBikes

  • Mid-to-high-end electric hybrids

  • Custom frame designs

Specs Available:
36V / 48V / 52V | 10Ah – 17.5Ah
Supports CANBus / Smart BMS

🔋 Triangle Pack Batteries

“Max Capacity for Full Suspension & Long-Range Builds”

Triangle packs fit into the inner triangle of mountain or fat tire bikes, maximizing available space while offering high-capacity setups.

Best For:

  • Endurance/off-road mountain bikes

  • Hunting or utility bikes

  • High-powered mid-drive systems

Specs Available:
48V / 52V | 15Ah – 30Ah
Custom layout and waterproof bags available.

🔋 Folding eBike Batteries

“Compact and Lightweight for Urban Riders”

Smaller in size and easier to remove, folding eBike batteries prioritize portability and simplicity. Often hidden within the seat tube or center beam.

Best For:

  • Folding bikes

  • Lightweight travel or commuter eBikes

  • Rental fleets

Specs Available:
36V / 48V | 7Ah – 12Ah
Support quick charging and compact chargers.

 

🔋 Silver Fish Batteries

“Classic Rear-Mount Solution for Budget Builds”

Known for its rectangular shape and cost-effectiveness, the Silver Fish battery remains a popular option for entry-level eBikes and retrofit kits.

Best For:

  • Budget city bikes

  • Older eBike models

  • Rear rack conversion kits

Specs Available:
36V / 48V | 10Ah – 16Ah
Rear-mounted with docking rail, widely compatible and economical.

🔋 Kettle Batteries

“Bottle-Shaped Batteries That Disappear into Your Frame”

Also called bottle batteries, these units are disguised as water bottles and mounted in traditional bottle cage positions for maximum stealth.

Best For:

  • Road and gravel bikes

  • Lightweight touring eBikes

  • Riders who prefer minimalist designs

Specs Available:
36V / 48V | 8Ah – 12Ah
Stealth-style, easily removable, ideal for compact urban builds.

🔋 Polly Battery Packs

“Flat and Sturdy for Urban Utility”

Polly batteries feature a wide, stable casing designed for urban bikes that demand reliability and strong mounting support. They’re often used in utility or delivery eBikes where vibration resistance and space efficiency matter.

Best For:

  • Commuter bikes

  • Utility or delivery eBikes

  • Fleet or logistics-focused models

Specs Available:
36V / 48V | 10Ah – 18Ah
Flat base design, strong rail mount, ideal for rear or down tube installation.

🔋 Hidden eBike Batteries

“Fully Integrated Power, Invisible from the Outside”

Hidden batteries are mold-customized to fit inside frame tubing, allowing brands to deliver sleek, seamless bike designs with no visible battery packs.

Best For:

  • OEM frame-integrated builds

  • High-end commuter or hybrid bikes

  • Design-focused premium eBikes

Specs Available:
36V / 48V | 10Ah – 15Ah
Internal frame integration, often paired with custom mold or CAD designs.

🔋 Fuel Tank Batteries

“Motorcycle-Like Power for Fat Tire and Retro Rides”

These high-capacity packs sit atop the top tube, mimicking motorcycle fuel tanks. Ideal for high-performance or stylistic builds that demand endurance and power.

Best For:

  • Fat tire eBikes

  • Retro café racer builds

  • Off-road adventure or hunting bikes

Specs Available:
48V / 52V | 15Ah – 25Ah
Heavy-duty casing, large cell capacity, designed for 750W–1500W motors.

🛠️ Need Custom Molded or Hidden Batteries?

We also support custom-designed packs based on your frame CAD files or 3D samples, with custom molds for integrated tube batteries, hidden seat-post batteries, or side-snap release formats.

Whether you’re building for speed, comfort, cargo, or off-road, JUNDA’s battery formats and casing options give you the flexibility to design the ideal solution for your eBike platform.

Need help choosing the best battery style for your bike model? Let’s talk. We provide tailored recommendations based on your motor spec, frame layout, and capacity goals.

Unit 4

How Do We Manufacture Reliable and Custom eBike Battery Packs?

At Hele Titanium, we specialize in converting raw titanium into superior titanium anodes, embodying our dedication to excellence and quality. Our refined production process guarantees anodes that surpass industry standards in electrocatalytic efficiency and corrosion resistance. Here is a detailed exploration of our anode production methodology:

1. Cell Sorting & Grouping

We begin by sourcing brand-name 18650 or 21700 lithium-ion cells (Samsung, LG, or high-quality Chinese cells). Each cell is tested and sorted by voltage and capacity, ensuring balance and consistency across the entire pack. Accurate matching for internal resistance and capacity Prevents early failure or imbalance during use

2. Precision Spot Welding

Using automatic spot welding machines, cells are connected into series-parallel configurations using nickel strips. This step is critical to forming the correct voltage and capacity of the final pack (e.g., 36V 15Ah, 48V 20Ah). Consistent welds minimize heat damage Reinforced weld points ensure vibration resistance

3. BMS Wiring and Protection Setup

We install and program the Battery Management System (BMS), which protects against overcharge, over-discharge, short-circuit, overcurrent, and temperature anomalies. Optional Smart BMS with Bluetooth and app support Custom firmware configuration based on client requirements

4. Casing and Structural Assembly

Battery cells are enclosed within robust plastic, aluminum, or customized molded housings such as Hailong, Dorado, Triangle, or Rear Rack styles. Foam and insulation are added for shock and heat protection. Supports IP-rated waterproofing Branding, labeling, and barcode tagging applied at this stage

5. Aging and Cycle Testing

Packs are charged and discharged multiple times using programmable equipment to simulate real-world usage. This stabilizes internal chemistry and allows for early fault detection. Verifies pack integrity under load Filters out defective units before shipment

6. Final Quality Inspection

Each pack undergoes full testing for voltage, protection circuit performance, physical durability, and temperature behavior under working load. UN38.3 transport testing MSDS + CE + RoHS verification Optional UL2271-compliant testing on request

7. Packaging & Export Preparation

Battery packs are carefully packed using anti-static materials, foam-injected cartons, and UN-certified DG shipping boxes. All necessary documentation is included for customs clearance and air/sea transport. Overseas stock available in Poland, USA, and Canada Flexible MOQ and fast sample delivery (3–7 days)

Choosing JUNDA means partnering with a manufacturer that puts precision, safety, and service first. From material selection to final shipment, we are committed to delivering dependable battery solutions that support your success in the e-mobility market.

Unit 5

How Can Batteries Be Customized to Meet Specific Requirements?

At JUNDA, we understand that every eBike project is different—whether you’re an OEM brand, an assembly plant, or a repair-focused distributor. That’s why we offer full customization capabilities to create battery packs tailored to your technical, branding, and regulatory needs.

Our expert team collaborates closely with clients to deliver battery solutions in a wide range of form factors, BMS configurations, and branding options.


🔋 Battery Form Options

We offer a variety of casing types to match your bike frame, installation method, and usage environment:

  • Hailong Series: Most common for frame-mounted eBikes

  • Dorado / Reention: Tube-integrated or side-release solutions

  • Rear Rack Batteries: Ideal for city, cargo, or step-through bikes

  • Triangle Packs: Fits within frame triangle for off-road or high-capacity models

  • Custom Molded Packs: Based on your CAD or 3D designs


⚙️ Custom Technical Configurations

We support detailed technical customization to match your motor, controller, or power goals:

  • Voltage Options: 24V, 36V, 48V, 52V

  • Capacity Range: 8Ah to 25Ah+ (depending on cell type and size)

  • Cell Brands: Samsung, LG, Lishen, CATL, etc.

  • Cell Format: 18650 or 21700

  • BMS Settings: Custom overcurrent, low-voltage cut-off, temperature limits

  • Smart BMS: Bluetooth, mobile app access, CANBus/RS485 available


🎨 Branding & Packaging Customization

We also help clients elevate their brand image and sales packaging with private-label support:

  • Logo printing on housing

  • Barcode & QR label application

  • Custom color casings (MOQ applies)

  • Branded cartons and gift boxes for retail-ready batteries

  • Firmware customization with brand-specific naming


💡 Why Customization Matters

Tailored battery packs allow you to:

  • Fit your bike perfectly without frame modifications

  • Optimize battery life based on terrain and riding conditions

  • Comply with country-specific regulations

  • Offer a differentiated product to your local market

  • Build customer trust through branded, certified packs

With years of experience supporting OEMs and solution providers across North America, Europe, and Southeast Asia, JUNDA is your trusted partner for flexible and high-quality battery customization.

Let’s create a battery pack that powers your unique ideas.

Unit 6

Understanding eBike Battery Pricing

eBike battery pricing can vary significantly depending on the cell brand, configuration, casing type, certifications, and customization level. As a professional lithium battery supplier, JUNDA is committed to helping buyers understand what drives battery cost — so you can make informed, efficient purchasing decisions.

🔸 1. Lithium Cell Brand and Grade

The battery cell is the most critical cost component. Premium brands like Samsung and LG come at a higher price but offer longer cycle life and better consistency. Chinese top-tier cells (such as CATL or Lishen) provide a good balance between cost and performance.

  • Common Cell Types: 18650 / 21700

  • Influence on Price: Up to 50–60% of total pack cost

  • Cell Sorting & Matching: Extra cost for consistency improves safety and longevity

🔸 2. Configuration & Capacity

Battery packs are priced by their voltage and amp-hour capacity (e.g. 48V 15Ah vs 48V 20Ah). Larger capacity = more cells = higher price.

  • Popular Configs: 36V 13Ah / 48V 15Ah / 52V 20Ah

  • More cells = more power, weight, and heat control needs

  • Internal layout and complexity can affect spot welding labor time

🔸 3. Casing Type and BMS System

Some casing molds like Hailong or Dorado are standard and cost-effective, while custom-molded or integrated frame batteries are more expensive due to tooling and assembly complexity.

  • BMS Options: Basic protection vs Smart BMS with Bluetooth/App

  • Special features like water-resistance, rail lock, or lighting raise cost

🔸 4. Certifications and Testing

If you require full documentation (UN38.3, MSDS, CE, RoHS, UL2271), the batteries must undergo additional testing and reporting — often increasing cost.

  • Mandatory for customs clearance and overseas air freight

  • Full test reports and labels may be bundled or optional

🔸 5. Packaging and Shipping Method

Export shipping adds to the landed cost. Dangerous goods (DG) certification, UN-marked packaging, and air/sea freight fees all contribute.

  • Stock batteries shipped in bulk = lower cost

  • Express samples, branded cartons, and regional warehouses = added value


💬 What JUNDA Offers

We provide competitive pricing based on:

  • Transparent bill of materials (BOM)

  • Real-time lithium cell market pricing

  • Flexible quotes based on MOQ and customization

  • Logistics optimization for North America, EU, and Southeast Asia

📩 Share your battery configuration or drawing — we’ll send a quote within 24 hours.

Unit 7

What Safety Certifications Should eBike Batteries Have?

Certified battery packs are essential for international shipping, product compliance, and end-user safety. Whether you’re an OEM brand, importer, or service provider, choosing batteries with the right certifications helps you avoid customs delays, reduce liability, and protect your customers.

Here’s a breakdown of the key certifications every eBike battery should have—especially for markets in the EU, North America, and global transit routes:Product certifications including RoHS, UL 2271, and ISO 9001.

UN38.3 (United Nations Transportation Standard): Ensures that lithium batteries can be safely transported by air, sea, or land. Batteries are tested for shock, thermal exposure, overcharge, and impact.

CE Marking: Required for selling batteries in Europe. It confirms the product complies with European safety, health, and environmental protection standards.

RoHS (Restriction of Hazardous Substances): Verifies that the battery components do not contain dangerous materials like lead, cadmium, or mercury—important for sustainable and safe products.

MSDS (Material Safety Data Sheet): Mandatory for customs clearance and warehouse storage. It provides details on chemical composition, handling, and fire response.

UL2271 (Optional for North America): A U.S.-based certification focused on battery packs used in light electric vehicles. Often requested by high-end brands and U.S. importers.

These certifications not only ensure the safe use and transportation of eBike batteries, but also build trust with buyers, regulators, and insurers. At JUNDA, all of our battery packs are tested and shipped with valid UN38.3 and MSDS documents, and we support CE, RoHS, and UL2271 upon request.

Unit 8

How to Maintain and Recycle eBike Batteries?

  • eBike battery packs are high-value components that require careful handling, proper maintenance, and responsible disposal to ensure long-term performance and environmental safety. Whether you’re a distributor, service center, or OEM brand, understanding how to maintain and recycle lithium-ion batteries is key to extending product life and building a sustainable supply chain.


    🧰 Best Practices for Battery Maintenance

    • Regular Charging: Avoid fully depleting the battery. Keep it between 20%–80% for everyday use to maximize cycle life.

    • Storage Tips: Store in a cool, dry environment (10–25°C). If not in use for more than 1 month, recharge to 50–60% every 2–3 months.

    • Temperature Control: Avoid exposure to extreme temperatures. High heat accelerates degradation; extreme cold reduces capacity.

    • Moisture Prevention: Never submerge battery packs. Always ensure housings and ports are properly sealed.

    • Connection Safety: Use correct chargers. Don’t bypass BMS protection, and avoid high current charging if not supported.

    • Physical Protection: Avoid impacts or drops. Cracked housings can cause internal damage and fire risk.

    • Cleaning: Wipe with a dry cloth. Never use water, chemicals, or abrasives to clean the battery shell or contacts.


    🔁 When and How to Replace or Recycle

    Lithium-ion eBike batteries typically last 500–800 cycles depending on usage and care. Here’s how to handle end-of-life packs:

    • Performance Signs: Replace if voltage drops rapidly, charge times change, or capacity drops below 70%.

    • Safe Removal: Disconnect the battery fully, isolate terminals, and pack in an anti-static bag if shipping or discarding.

    • Recycling Partners: Work with certified lithium battery recycling services in your region (EU/US: follow WEEE, EPA, or local DG disposal laws).

    • Reuse for Second-Life Applications: Some modules can be repurposed in low-voltage storage or e-scooter applications.


    🛡️ Sustainability Through Service

    A smart after-sales service plan not only extends battery value but also reduces waste. At JUNDA, we support:

    • Modular replacement programs (cells + BMS)

    • Local repair partner collaboration

    • Technical support for diagnostics and repair

    • End-of-life documentation and DG-certified packaging


    Proper care = longer battery life = fewer replacements = better sustainability.
    Want a recommended care sheet to include with your products? We can customize it for your brand.

Unit 9

In Summary

  • When sourcing eBike battery packs for your project or product line, it’s essential to choose a supplier that not only understands lithium-ion technology, but also supports customization, global compliance, and long-term performance.

    At JUNDA, we go beyond just battery assembly. With years of experience serving OEM brands, distributors, and service providers across North America, Europe, and Southeast Asia, we offer:

    • Flexible voltage & capacity configurations (36V / 48V / 52V)

    • Smart BMS integration, Bluetooth connectivity, and diagnostics

    • Certified solutions with UN38.3, MSDS, CE, RoHS, and UL2271 options

    • Overseas stock and efficient export logistics from China to your warehouse

    Whether you’re launching a new eBike model, replacing battery packs for aftermarket support, or scaling your business with branded products, we’re here to power your success.

    Let’s build your perfect battery solution — safely, efficiently, and globally.

Address

Huizhou, GD, China

Phone Number

+86 153 6090 3247

Email Address

[email protected]

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